Field-Ready Cable Assemblies
Built in Western Montana to perform anywhere. Using premium materials and IPC-certified processes, we build everything from MIL-Spec cables to Micro-Molex harnesses—each sealed, tested, and labeled before shipping.
Our Work
We build rugged cable assemblies and small-batch harnesses with IPC-certified precision and process discipline—fast quotes, clear documentation.
Harness Prototyping
Quick-turn prototype cables and harnesses with full pin-maps, build notes, and feedback loops—helping your next revision move faster with fewer surprises.
Full Engineering Document Package
Title-block drawing, pin-map, label plan, revision control, and BOM rollup — ready for purchasing & production.
However your idea arrives — a rough drawing, a pinout, or a photo of a whiteboard — we’ll turn it into a production-ready drawing with the clarity it deserves.
Ruggedization & Environmental Prep
Cable-OD fit checks, grommet/gland selection, backshell torque and anti-vibration, adhesive-lined heat-shrink, potting/encapsulation, UV/oil-resistant materials, and IP67/69K sealing—built for real-world abuse.
Small-Batch Production
Low-volume, high-mix builds with IPC-certified workmanship, detailed process records, and fast feedback loops—bridging the gap between prototype and production.
Fast-Turn Field Support
Triage, rework, and “need-it-yesterday” builds to keep projects moving when the clock’s loud.
How We Build
Clear checkpoints from quote to ship — so you always know where your order stands.
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1
Quote & DFM Check
Confirm connectors, cable OD, length, labels, and test criteria. We’ll flag risks early.
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2
Drawing & BOM Lock
You get a clean drawing + parts list for sign-off. Revisions tracked, changes explicit.
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3
Build
ESD-safe benches, correct tooling, and workmanship aligned to IPC/WHMA-A-620.
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4
Test
Continuity + insulation checks; custom jigs or megger tests when specified.
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5
Pack & Ship
Labeled, protected, and tracked. Field notes included when helpful.
Certifications & Standards
Every IronSight assembly is built to recognized standards for safety, reliability, and compliance.
- UL Listed
- CSA • IPC WHMA-A-620
- ISO 9001 Compliant
- RoHS Compliant
- Made in Montana · USA
Send Us Your Project Details
We’ll build your cables to spec — and to perform in the field.
Email your project information to info@ironsightlabs.com. Include as much detail as you can:
- Connector types and part numbers (e.g., 3-pin 5015, DT04-3P, etc.)
- Pin/socket orientation and keying requirements
- Cable length(s) and outer diameter (OD)
- Environmental sealing or strain-relief needs
- Quantity required
- Any drawings, diagrams, or reference photos (PDF or PNG preferred)
- Testing or labeling requirements (continuity, insulation resistance, serialization, etc.)
You’ll receive a confirmation reply within 1 business day. For urgent requests, call 406-282-1059.